Ewinall Powder Packing Machine with High Quality

• Customization: Available
• After-sales Service: Online Support and Door-to-Door Serve
• Warranty: One Year
• Model NO.: QZB-500BL
• Automatic Grade: Automatic
• Application: Fish, Meat, Snack, Rice, Flour, Granule
• Type: Filling and Sealing Machine
• Forming Species: Bag Moulding
• Forming Function: Filling, Seal, Sewing
• Driven Type: Electric
• Material Type: Powder
• Packaging: Bag
• Packaging Material: Woven Bag
• Packing Range: 40~70 Kg
• Weighing Speed: 600~720 Bags/H
• Power: 12kw
• Bag Type: Roll Bag
• Transport Package: Wooden Box
• Specification: 7200*3673*2200
• Trademark: EWINALL
• Origin: China
• HS Code: 8423301010
• Production Capacity: 50 Sets/Mon

Product Description

Technical Parameters

No.	Project	Parameter
1	size (length x width x height)	7200×3673×2200 mm
2	Power	AC380V±10%,50Hz,Three-phase five-wire system 12kW,Grounding form :TN-S
3	Maximum production capacity (bags/h)	Soybean meal    720 DDGS  660 Bran    480 Second powder    480	Cottonseed Meal   660 Rice bran meal    600 Rapeseed Meal    660
4	Packaging range(kg)	Soybean meal(50~70) DDGS   50 Bran     40 Second powder     50	Cottonseed Meal   50 Rice bran meal    60 Rapeseed Meal    70
5	Work pressure	(0.5~0.7)MPa
6	Compressed air consumption	333L/min(0.5MPa)
7	Material temperature	(0~40)ºC
8	Working temperature	(0~40)ºC
9	Noise level	≤80dB(A)
10	Dust removal air pressure	(-0.01~-0.03)bar
11	Dust removal air volume	Q=30m³/min(adjustable)
12	Bag type	Roll bag
13	Bag material	Non-laminated woven bag
14	Label size	L97mm×W57mm, Kraft paper material
15	Packing bag specification (roll bag)	Bag roll diameter(mm):≤1200mm: Single bag length(mm)a:(1050~1300)mm;     Single bag width(mm)b:(650~800)mm;
16	Pocket closure	Sewing machines , Folding machines
17	Applicable materials	Soybean meal ,Bran ,Second powder ,DDGS,Cottonseed Meal ,Rice bran meal ,Poultry feed

Note:

• The weighing unit of the packaging machine is an optional product.
• The roll bag requires uniform and equidistant printing, and the color of the font must have a clear color difference from the color of the bag body.

Packaging machine composition introduction
3.1.1 Packaging machine components
a. Automatic bag making unit
The fully automatic bag making unit consists of a bag loading mechanism, a bag shooting mechanism, a rubbing and hot cutting component, a conveying mechanism, a folding and sewing mechanism, and a bag supply mechanism. The entire fully automatic bag making unit is controlled by a servo motor to ensure the accuracy and controllability of the bag making process. The specially designed pre-tightening bag loading mechanism cooperates with the servo motor to accurately control the entire bag shooting process, effectively improving the bag making yield and reducing material waste in the bag making process for customers. The double folding and sewing mechanism folds the bag mouth twice in a row during the folding process, which doubles the strength and sealing of the bag mouth and eliminates the possibility of leakage from the bag mouth.
b. Bag feeding device
The bag feeding mechanism is mainly used to suck up the woven bags placed horizontally on the bag preparation platform, rotate them 90 degrees and send them to the bag clamping, shrinking and bag opening mechanism stations during the continuous production process. When the clamps of the bag clamping mechanism clamp the bag, the bag feeding mechanism resets and the cycle continues.
c. Door retraction and bag opening device
When the bag feeding device delivers the woven bag to the bag-shrinking and clamping station, the sensor on the bag feeding machine senses that the bag is in place and sends a bag-feeding completion signal. At the same time, the PLC sends a start bag-clamping signal, and then the bag-clamping mechanism and the bag-shrinking clamp the bag mouth. At the same time, the bag is opened and the material is discharged.
d. Bag holding device
During the material filling process, the supporting plate of the bag holding mechanism moves upward to hold the bag and bear the packaging weight of the material. After the material is filled, the movement of the holding board will hug the filled bag, and at the same time, the clamping board will flatten the mouth of the bag, and then push the cylinder to move the bag from the unloading station to the jaw for shaping.
e. Jaw shaping
The main function of this mechanism is to introduce the woven bags filled with materials to the finished product conveyor and enter the sewing station. The pinch shaping guide belt is driven by a servo motor to meet the needs of different speeds and sewing bags.
f. vacuum generator
The vacuum source of the packaging machine is provided by a vacuum generator and a vacuum pump:
g. buffer bucke
For connecting belt scales to automatic packaging machines
I. control panel
All the actions of the packaging machine are controlled on this panel.

3.1.2 Packaging machine interlock
a. Alarm for bag shortage in bag feeding machine
When the supply bag is used up, the indicator light and buzzer will alarm and display. If the bags are not supplied in time when all the bag rolls are used up, the packaging unit will automatically stop working.
b. Insufficient air pressure
When the air pressure is lower than the set value, the packaging machine stops working. At the same time, the indicator light and buzzer alarm.
c. Clip pockets and open pockets
When the empty bag is not clamped or the mouth of the bag is not fully opened, the empty bag that failed to be loaded is automatically blown out of the bagging area.
d. Thread Broken
Alarm for sewing bag thread breakage. At the same time the packaging machine stops.
e.   Safety door switch
The packaging machine stops automatically when the safety door is opened.
f. Post process chain shutdown
The packaging machine provides a chain signal. If there is a failure or a pause signal in the subsequent process, the packaging machine will stop after receiving the signal.
 

Features

1,Fully automatic packaging machine, after the equipment manually places the bag roll, it can realize automatic bag making, automatic bag supply, automatic bag loading, automatic bag opening, automatic detection, automatic weighing, automatic filling, automatic sealing, automatic label delivery, and the degree of automation high.

2,The specially developed woven bag making machine adopts the continuous bag supply method of automatic winding, automatic cutting, folding, sewing and automatic bagging of woven bag tube cloth, which can quickly, stably and reliably make and open bags for packaging .

3,Friendly man-machine interface design, using touch screen, PLC programmable control system, man-machine interface display operation is more clear and convenient, more humane. The equipment has a fault self-diagnosis function, and faults can be quickly eliminated according to the touch screen prompts.

4,The equipment has high safety, adopts a closed structure, and is equipped with an interlocking device. If a worker enters the equipment, the equipment will automatically stop and give an alarm. The equipment can only be restarted after manual confirmation and reset.

5,Unique woven bag patented bag opening technology, combined with high-flow vacuum adsorption, stable and reliable bag opening.

6,The transmission mechanism adopts a servo motor plus gear transmission to ensure that each action is flexible, accurate and fast.  

7,The unique automatic lifting conveyor adopts single-point drive and four-point vertical lifting, which has the advantages of wide range of lifting height, precise and stable lifting, and strong carrying capacity.

8,The weighing system adopts an advanced measurement structure, specially designed three sensors, and a scientific and reasonable layout, so that the weighing bucket is reasonably stressed, which greatly improves the stability and anti-interference ability of the equipment.

Main configuration list

No.	Parts name	Main configuration brand	Classification
1	PLC (controller)	Omron (Japan)	Electrical parts
2	touch screen	MCGS(China)
3	Low voltage electrical	Eaton (Germany)
4	Limit switch	Omron (Japan)
5	Photoelectric/proximity switch	Turck (Germany) and Sick (Germany)
6	Pressure Switch	SMC (Japan)
7	Load cell	Mettler Toledo (USA) or HBM (Germany)
8	Relay	IDEC (Japan)
9	Temperature Controller	Omron (Japan)
10	Thermocouple	Omron (Japan)
11	Cable	Class C Flame Retardant Cable
12	Vacuum suction cup	Special craft self-made sucker	Mechanical part
13	Cylinder	SMC (Japan) and AirTAC
14	The electromagnetic valve	SMC (Japan) and Festo (Germany) and AirTAC
15	Servo motor	Inovance
16	Planetary reducer	Hubei Kefeng
17	Bearing	NSK (Japan)
18	Vacuum pump	Busch(German)