Equipment components
- Quantitative Packaging Scale: Precision meets productivity with our finely calibrated scales, designed to deliver accurate measurements for packaging from 2.5kg to 50kg.
- Pulley Assembly: Our robust pulley assembly is engineered for optimal performance, providing reliable movement and exceptional durability in various packaging scenarios.
- Combined Bag Feeding Machine: Experience the seamless integration of our combined bag feeding machine, tailored to deliver consistent and reliable bag supply for high-volume operations.
- Combination Sewing Machine Assembly: Uniting strength and precision, this assembly ensures secure sealing and impeccable finishing of each package, enhancing product integrity.
- Automatic Lifting Conveyor: Elevate your productivity with our automatic lifting conveyor, designed for smooth, efficient transport of goods through the packaging line.
- Packaging Unit Control System: Command your packaging process with our intuitive control system, featuring cutting-edge technology for maximum efficiency and ease of use.
- Vacuum Packaging System: Preserve freshness and extend shelf life with our superior vacuum packaging system, designed to deliver airtight seals and impeccable product protection.
Working principle flow chart
Technical parameters
(1) Packaging Material Parameters
Material Name: RMaterial Type: Ice
Material Form: Granular
Moisture Content of Materials: Rice must adhere to the stringent standards set in GB1354-2009, with indica rice and indica glutinous rice maintaining levels at or below 14.5%, while japonica rice and japonica glutinous rice should remain at or below 15.5%.
Packaging Material Specifications:
| Model |
QZB-900-B |
| Filling method |
1 time/1 bag filling |
| Bag material |
a. M-side woven bag (double-sided lamination)
b. Flat woven bag (double-sided lamination)
c. Portable PE plastic bag
d. Portable woven bag (double-sided lamination) |
| Filling capacity (kg/bag) |
a.b.5~25
c.2.5~10
d. 5~10 |
| Sealing method |
a. b. d sewing machine
c. heat seal |
Additional Notes:
1. Bag Composition: The bag material options include paper laminate, woven bag (featuring an interior film), or a plastic bag. The bag opening is designed as a cold-cut packaging bag.
2. Sewing Machine Thread: Utilize durable thread comprising 3×3 strands of robust vinylon or polyester tower thread.
3. Plastic Packaging Bag Requirements: Bags should be laid flat within the carton, free from rope ties, bending, or discounting. They should be devoid of static electricity and sticky chains. The plastic packaging clasps should maintain regular positions and shapes.
4. Woven Bag Packaging Standards: Ensure bags are flat with no nest corners or bends. For bags with hand-held buckles, the buckle's lower opening line must be between 43mm to 45mm from the bag mouth, with a clasp width of 70mm±2mm and a clasp thickness of 17mm±1mm, as illustrated. Cold cutting and double-sided lamination are essential for woven bags.
5.Optional: Sewing bottom hem for portable woven bags.
6. Please refer to the illustration below for detailed size requirements of the packaging bag.
(2) Key Technical Performance of the Packaging Unit
Packaging Capacity: The equipment operates continuously without pause, as tested with japonica rice as the packaging material.
| Packing weight (kg) |
Packing speed (package/hour) |
| 2.5 |
Plastic bag heat sealing 660~720; |
| 5 |
Woven bag 800~900;Plastic bags heat seal 720~780; |
| 10 |
Woven bag 780~840;Plastic bags heat seal 660~720; |
| 15 |
Woven bag 600~660; |
| 25 |
Woven bag 500~600; |
Air Source Pressure: Maintained between 0.5 and 0.7 MPa.
Air Consumption: Efficiently consumes air at a rate of 367L/min.
Power Consumption: Operates on AC380V±10%, 50Hz, within a three-phase five-wire system, consuming 9kW. Grounding type: TN-S.
Ambient Temperature: Designed to function optimally within the range of 0 to 40 ºC.
Ambient Humidity: Operates effectively with ambient humidity not exceeding 90%RH at 40°C, with greater humidity levels permissible at lower temperatures.
Machine Dimensions: Length × Width × Height (mm): 5256 × 3894 × 3353
Features
- Introducing our innovative two-in-one packaging solution, a fully automatic packaging unit that seamlessly integrates woven bag packaging with inflatable fresh-keeping heat-sealing. Optional folding functionality enhances versatility and efficiency.
- With this advanced equipment, simply place the bag manually and let the machine take over, executing the filling and sealing processes with ease. Its streamlined operation is enhanced by an automatic adjustment feature that stores system parameter formulas. Switching between different product phases is a breeze-just select the desired phase on the touch screen, and the equipment adjusts itself, enabling effortless production changes.
- Harnessing the power of a touch screen and PLC programmable centralized control system, this machine utilizes servo control for seamless transmission, ensuring a high degree of automation. Experience rapid specification changes and quickly adapt product packaging sizes to accommodate the demands of flexible production.
- Our combined bag feeding machine excels in the automatic feeding of woven bags and PE buckle bags. With a double-station bag feeding mechanism, continuous bag feeding is possible without halting operations.
- Equipped with a fault self-test prompt feature, this equipment allows for swift fault resolution by providing clear prompts. Maintenance is straightforward and efficient, minimizing downtime.
- Designed with a closed structure and a safety interlocking device, this equipment prioritizes safety without compromising on functionality.
- The quantitative packaging scale is finely engineered with a separate cylinder for feeding drive and a robust three-sensor weighing structure, ensuring precision and reliability.
- All weighing components are housed within a closed working chamber, significantly reducing the risk of corrosion and wear, thus extending the lifespan of the components.
Main configuration
| No. |
Parts name |
Brand |
Category |
| 1 |
PLC |
Omron (Japan) |
Electrical parts |
| 2 |
Touch screen |
Delta (Taiwan) |
| 3 |
Low voltage electrical |
Eaton (Germany) |
| 4 |
Photoelectric switch |
Sick (Germany) |
| 5 |
proximity switch |
Turck (Germany) |
| 6 |
vacuum pressure switch |
SMC (Japan) |
| 7 |
weighing instrument |
GM |
| 8 |
Load cell |
Mettler Toledo (USA) or HBM (Germany) |
| 9 |
Relay |
IDEC (Japan) |
| 10 |
Vacuum suction cup |
Homemade with special craft |
Mechanical part |
| 11 |
vacuum pump |
ZD |
| 12 |
cylinder |
SMC (Japan) |
| 13 |
The electromagnetic valve |
SMC (Japan) |
| 14 |
servo motor |
Delta or Inovance |
| 15 |
Planetary reducer |
Delta or Hubei Kefeng |
Product sample drawing
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