40kg to 70kg Automatic Film Bag Making and Packaging Machine

• Customization: Available
• After-sales Service: Online Support and Door-to-Door Serve
• Warranty: One Year
• Model NO.: QZB-500BL
• Automatic Grade: Automatic
• Application: Rice, Flour, Soybean Meal, Bran, Second Meal, Ddgs, Cottonseed
• Type: Filling and Sealing Machine
• Forming Species: Bag Moulding
• Forming Function: Filling
• Driven Type: Electric
• Material Type: Powder
• Packaging: Bag
• Packaging Material: Woven Bag
• Capacity: 450-720bags/H
• Power: 12kw
• Bag Type: Roll Bag
• Bag Material: Non-Laminated Woven Bag
• Pocket Closure: Sewing Machines, Folding Machines
• Transport Package: Wooden Box
• Specification: 6208.5× 3672.5× 2191mm
• Trademark: Ewinall
• Origin: China Luan
• HS Code: 8422400090
• Production Capacity: 10 Sets/Month

Product Description

Equipment components

The main components of the automatic packaging unit:

1. Servo packing scale (optional)
2. Pulley assembly
3. Automatic bag making machine
4. Combination sewing machine assembly
5. Automatic lift conveyor
6. Packaging unit control system

Technical parameters

1. The main basis of the design: automatic packaging, improving efficiency, saving labor, and convenient operation
2. Product technical parameters, packaging materials and equipment operating conditions

No.	Project	Parameter
1	size (length x width x height)	6208.5×3672.5×2191mm
2	Power	AC380V±10%, 50Hz, three-phase five-wire system, 12kW, Grounding form: TN-S
3	Maximum production capacity	Bran, secondary flour, DDGS, cottonseed meal, rice bran meal (420-480) bags/hour Soybean meal (660~720) packs/hour
4	Packaging range	Soybean meal  50~70kg Bran  40kg  Secondary powder  50kg	Cottonseed meal   50kg Rice bran meal   60Kg    DDGS   50kg
5	Work pressure	(0.5~0.7)MPa
6	Compressed air consumption	333L/min(0.5MPa)
7	Material temperature	(0~40)ºC
8	Working temperature	(0~40)ºC
9	Noise level	≤80dB(A)
10	Dust removal air pressure	(-0.01~-0.03)bar
11	Dust removal air volume	V=20m³/min(adjustable)
12	Bag type	Roll bag
13	Bag material	Non-laminated woven bag
14	Label size	L97mm×W57mm, kraft paper material.
15	Packing bag specification (roll bag)	Bag roll diameter (mm): ≤1200mm: Single bag length (mm) a: (1050~1240)mm;     Single bag width (mm) b: (650~800) mm;
16	Pocket closure	Sewing machines, Folding machines
17	Applicable materials	Soybean Meal, Bran, Second Meal, DDGS, Cottonseed Meal, Rice Bran Meal, Poultry Feed

Note:

• The weighing unit of the packaging machine is an optional product.
• The roll bag requires uniform and equidistant printing, and the color of the font must have a clear color difference from the color of the bag body.

1. Introduction to the composition of the packaging machine

• Packaging machine composition

a.Automatic bag making unit
The fully automatic bag making unit is composed of a bag loading mechanism, a bag shooting mechanism, a rubbing mouth eagerly cutting component, a conveying mechanism, a hemming seam mechanism and a bag feeding mechanism. The entire automatic bag making unit is controlled by a servo motor to ensure the accuracy and controllability of the bag making process. The specially designed pre-tightening bag-loading mechanism cooperates with the servo motor to precisely control the entire bag-shooting process, which effectively improves the yield of bag-making and reduces material waste in the bag-making process for customers. The double-folding seam mechanism folds the bag mouth twice continuously during the hemming process, which doubles the strength and sealing of the bag mouth and eliminates the possibility of material leakage at the bag mouth.
b. Bag feeding device
The bag feeding mechanism is mainly to complete the continuous production process, suck up the woven bag placed horizontally on the bag preparation platform and turn it 90 degrees to send it to the station of the bag clamping mouth and bag opening mechanism. When the clip of the bag clamping mechanism clamps the bag , the bag feeding mechanism resets, and so on.
c. Door retraction and bag opening device
When the bag feeding device transports the woven bag to the shrinking bag clamping station, the sensor sensor signal on the bag feeding machine senses that the bag is in place, and sends a signal that the bag feeding is complete. Hold the bag closed. At the same time, shrink the mouth to open the bag and discharge the material.
d. Bag holding device
During the material filling process, the supporting plate of the bag holding mechanism moves upward to hold the bag and bear the packaging weight of the material. After the material is filled, the movement of the holding board will hug the filled bag, and at the same time, the clamping board will flatten the mouth of the bag, and then push the cylinder to move the bag from the unloading station to the jaw for shaping.
e. Jaw shaping
The main function of this mechanism is to introduce the woven bags filled with materials to the finished product conveyor and enter the sewing station. The pinch shaping guide belt is driven by a servo motor to meet the needs of different speeds and sewing bags.
f.vacuum generator
The vacuum source of the packaging machine is provided by a vacuum generator and a vacuum pump:
G.buffer bucket
For connecting belt scales to automatic packaging machines
I.control Panel
All the actions of the packaging machine are controlled on this panel.

• 3.1.2 Packaging machine interlock

a. Alarm for bag shortage in bag feeding machine
When the supply bag is used up, the indicator light and buzzer will alarm and display. If the bags are not supplied in time when all the bag rolls are used up, the packaging unit will automatically stop working.
b. Insufficient air pressure
When the air pressure is lower than the set value, the packaging machine stops working. At the same time, the indicator light and buzzer alarm.
c. Clip pockets and open pockets
When the empty bag is not clamped or the mouth of the bag is not fully opened, the empty bag that failed to be loaded is automatically blown out of the bagging area.
d. Thread Broken
Alarm for sewing bag thread breakage. At the same time the packaging machine stops.
e. safety door switch
The packaging machine stops automatically when the safety door is opened.
f. Post process chain shutdown
The packaging machine provides a chain signal. If there is a failure or a pause signal in the subsequent process, the packaging machine will stop after receiving the signal.

Features

1. Fully automatic packaging machine, after the equipment manually places the bag roll, it can realize automatic bag making, automatic bag supply, automatic bag loading, automatic bag opening, automatic detection, automatic weighing, automatic filling, automatic sealing, automatic label delivery, and the degree of automation high.
2. The specially developed woven bag making machine adopts the continuous bag supply method of automatic winding, automatic cutting, folding, sewing and automatic bagging of woven bag tube cloth, which can quickly, stably and reliably make and open bags for packaging .
3. Friendly man-machine interface design, using touch screen, PLC programmable control system, man-machine interface display operation is more clear and convenient, more humane. The equipment has a fault self-diagnosis function, and faults can be quickly eliminated according to the touch screen prompts.
4. The equipment has high safety, adopts a closed structure, and is equipped with an interlocking device. If a worker enters the equipment, the equipment will automatically stop and give an alarm. The equipment can only be restarted after manual confirmation and reset.
5. Unique woven bag patented bag opening technology, combined with high-flow vacuum adsorption, stable and reliable bag opening.
6. The transmission mechanism adopts a servo motor plus gear transmission to ensure that each action is flexible, accurate and fast.   
7. The unique automatic lifting conveyor adopts single-point drive and four-point vertical lifting, which has the advantages of wide range of lifting height, precise and stable lifting, and strong carrying capacity.
8. The weighing system adopts an advanced measurement structure, specially designed three sensors, and a scientific and reasonable layout, so that the weighing bucket is reasonably stressed, which greatly improves the stability and anti-interference ability of the equipment.

   Main configuration

   NO	Parts name	Main configuration brand	Classification
   1	PLC (controller)	Omron (Japan)	Electrical parts
   2	touch screen	Delta
   3	Low voltage electrical	Eaton (Germany)
   4	Limit switch	Omron (Japan)
   5	Photoelectric/proximity switch	Turck (Germany) and Sick (Germany)
   6	Pressure Switch	SMC (Japan)
   7	Load cell	Mettler Toledo (USA) or HBM (Germany)
   8	Relay	IDEC (Japan)
   9	Temperature Controller	Omron (Japan)
   10	Thermocouple	Omron (Japan)
   11	Cable	Class C Flame Retardant Cable
   12	Vacuum suction cup	Special craft self-made sucker	Mechanical part
   13	Cylinder	SMC (Japan) and AirTAC
   14	The electromagnetic valve	SMC (Japan) and Fes to (Germany) and AirTAC
   15	Servo motor	Inovance
   16	Planetary reducer	Hubei Kefeng
   17	Bearing	NSK (Japan)
   18	Vacuum pump	ZD