Product Description
Introducing the ZXJ-1400 Automatic Packing Unit, an innovative Cartesian coordinate robot that revolutionizes the packaging industry! This advanced system, grounded in the precision of the XY rectangular coordinate model, is driven by a powerful servo motor. Coupled with the efficiency of synchronous belts and the robustness of rack and pinion transmissions, it excels in diverse applications. From packing and palletizing to sorting, handling, and loading & unloading, this unit seamlessly integrates into various industrial production fields. By replacing manual labor, it significantly boosts production efficiency, streamlining operations for enhanced productivity.
The ZXJ-1400 Automatic Packing Unit is a marvel of engineering, designed to handle continuous case and package supply through its multi-station case packing capabilities. This state-of-the-art equipment effortlessly manages (2.5~10) kg double-sided vacuum packaging and automatic packing with precision. Experience the convenience of one-button switching and rapid production changes, tailoring your operations for maximum efficiency and flexibility. Transform your packaging line with this sophisticated solution and stay ahead in the competitive market!
Scope of Application
Our state-of-the-art Boxing Machine by Small Food, Rice, Beans, Snacks Vacuum Packing is masterfully designed for the vacuum packaging of granular materials. This makes it an ideal choice for industries that deal with rice, assorted grains, and various foods. Whether you're in the business of packaging rice, preserving the quality of miscellaneous grains, or ensuring the freshness of snacks, this machine is engineered to meet your needs with precision and efficiency.
Product Parameters
- Packing Capacity and Carton Size
| Model |
ZXJ-1400 |
| Packing method |
Cartesian coordinate robot transfer |
| Packing range |
(2.5~10)kg |
| Packing capacity (package/hour) |
1000~1400 |
| Box size |
Length (mm) |
365~510 |
| Width (mm) |
225~340 |
| Height (mm) |
205~305 |
Remarks: Please note that the aforementioned speeds have been meticulously tested under optimal conditions, specifically with a seamless and continuous supply of cartons and rice bags. Furthermore, the height of cartons after they have been unpacked and the bottom surface sealed (excluding the top surface) measures between 320mm and 460mm.
2. Main Technical Performance
- Packing Specification: The versatile packing capacity includes options such as 2.5kg with 4 bags, 5kg also with 4 bags, and 10kg with 3 bags, offering flexibility for diverse packaging needs.
- Air Source Pressure: The air source pressure is efficiently maintained between 0.5 and 0.7 MPa, ensuring optimal performance.
- Total Air Consumption: The efficient system uses a total air consumption of 83L/min, optimizing energy usage while maintaining high performance.
- Total Power Consumption: Operates with a robust power consumption at AC380V±10%, 50Hz, adhering to a three-phase five-wire system, with a total power of 4 kW.
- Ambient Temperature: Designed to operate flawlessly in ambient temperatures ranging from 0°C to 40°C, accommodating diverse environmental conditions.
- Ambient Humidity: The system tolerates ambient humidity levels of up to 90% RH at 40°C, with even greater humidity permitted at lower temperatures, ensuring flexibility across varying climatic conditions.
- Grounding Form: Safeguarded by a TN-S grounding form, ensuring stability and safety during operation.
- Dimensions: Carefully engineered with dimensions of length × width × height (mm): 2310 × 1880 × 2383, making it compact yet spacious for efficient operations.
Features
- Unleash Unmatched Packing Efficiency: Dive into a realm of unbelievable speed with our multi-station design! Our product optimizes your packing process by intelligently sorting items before packing, minimizing the repetitive motion of picking and placing materials. Say goodbye to delays and hello to a seamless operation that maximizes productivity.
- Exceptional Boxing Effect: Experience superior precision with our full servo system for positioning and conveying. Benefit from rapid movement speeds, whisper-quiet operation, and unparalleled positioning accuracy. The extensive Cartesian coordinates ensure materials are smoothly placed, guaranteeing an impeccable boxing outcome that meets your highest standards.
- Cutting-Edge Automation: Enjoy the ease of adapting to diverse packaging needs with our quick-change specifications. With just one click, switch product packaging specifications effortlessly. Our fully automated system efficiently handles conveying, packing, and carton output, catering to the dynamic demands of flexible production.
- Ingenious Flexible Packaging: Embrace a new level of versatility with reversible rice bag direction and innovative pressing and buckling features. These advancements not only reduce the size of packing boxes but also minimize transport damage, ensuring your products are delivered safely and efficiently.
- Top-Tier Safety Performance: Our equipment boasts a robust closed structure design, complete with a safety interlocking device. This ensures a secure and safe operational environment, prioritizing the well-being of users and equipment alike.
- Intuitive Man-Machine Interface: Navigate operations with ease thanks to our user-friendly design. Maintenance is a breeze with our fault self-check prompt system, allowing you to quickly address and resolve any issues based on detailed fault prompts, ensuring uninterrupted productivity.
- Innovative Package Handling: Our system employs a dual grab and release mechanism, streamlining the process of picking up packages and enhancing overall efficiency.
Main configuration
| No. |
Parts name |
Brand |
| 1 |
PLC |
Omron (Japan) |
| 2 |
Touch screen |
MCGS(China) |
| 3 |
Low voltage electrical |
Eaton (Germany) |
| 4 |
Photoelectric switch |
SICK (Germany) |
| 5 |
Proximity switch |
Turck (Germany) |
| 6 |
Vacuum pressure switch |
SMC (Japan) |
| 7 |
Relay |
IDEC (Japan) |
| 8 |
Vacuum suction cup |
Special craft homemade |
| 9 |
Vacuum pump |
ZD(China) |
| 10 |
Cylinder |
AirTAC (Taiwan) |
| 11 |
The electromagnetic valve |
Mindman (Taiwan) |
| 12 |
Servo motor |
Delta (Taiwan) |
| 13 |
Planetary reducer |
Delta (Taiwan) |
Instructions on package
- Packing Quantity Marvel: Choose from our versatile options - 2.5kg * 4 bags per carton, 5kg * 4 bags per carton, or 10kg * 3 bags per carton - engineered for optimal convenience and efficiency.
- Carton Size Precision: Adhere to our meticulous size range for flawless packaging. Ensure L + W ≤ 800mm and H + W/2 ≤ 450mm, for perfectly tailored cartons.
- Detailed Design for Perfection: Experience the ultimate in precision with our swing cover height set at W/2 - 1, and the crease depth aligned with plate thickness (1/2~2/3) for impeccable structural integrity.
- Carton Excellence: Our cartons boast an impeccably smooth and flat surface, always kept dry, with dimensional accuracy maintained within a margin of ±3mm.
- Important Note: Variations in rice density and polish can affect packaging thickness and width. Therefore, final carton sizing should be confirmed post on-site material packaging trial.
Important Note:
- For optimal plastic packaging, a multi-layer co-extrusion vacuum composite film is recommended, with a thickness of (0.12-0.15) mm. Regional differences in rice production and packaging materials may influence bagging outcomes. Initially, produce a small sample batch on designated equipment for error-free design validation before proceeding to large-scale production.
- Regional Variance Advisory: Given regional differences in rice production, initiate small sample runs on equipment for precise packaging in accordance with specified dimensions. Confirm accuracy before commencing mass cardboard box production.
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